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The question often is asked, "What are the minimum barrel
thickness to safely shoot my gun?" and its a difficult
question to answer without risk. An answer, without a
close inspection of the barrel condition, is impossible without
risk of being wrong.
The use of black powder and corrosive primers is a primary
cause of pitting in some old shotgun barrels, especially if they
were not cared for properly shortly after their use. The
results can be anything from slight to severe pitting and those
pits effectively reduce the barrels thickness by the pits depth
at that location. If the shotgun bore is not mirror bright,
a competent gunsmith will determine the depth of the pitting and
take that into consideration when measuring barrel wall thickness
for safety.
With that said, here is a general 12 ga. guideline:
In the forward 2/3 of the barrels length, a thickness of
.025" has been suggested as a minimum thickness for safety
reasons. The rear 1/3 length of the barrels, where the maximum
pressures are exerted, requires thicker wall thickness.
The wall thickness at the juncture of the chambers and the
forcing cone is the most critical and is where it has the highest pressure
exerted.
With some uncertainty, its assumed that a thickness of
.090" at this juncture location would be about
minimum.
UK Working Standards recommended minimum wall
thickness measured 18" from
the barrel breech from Double
Gun Classics p. 56, Vol. 1, No. 4 Jan-Feb, 2006:
2 1/2" 12g- .028
2 3/4" 12g- .032
Re-proof recommended minimum- .024

And, The Hunter's Encyclopedia from the German
proof house: minimal wall thickness
at end of chamber, regardless of length, for 12, 16 & 20
gauge guns should be 2.3mm (.0906") for 'ordinary good
steel' or 2.1mm (.0827") if a 'Special Steel' was used. For
the 24 & 28 gauges, due to their higher pressures, 2.4mm
(.0945") was recommended.
Minimal wall of .6mm (.0236")
was recommended in the "forward third" of the barrel.
There is greater pressure as the gauges go from 12 to 16 to 20
etc. therefore the minimum values might increase.
Learning the measurement of known original Parker
barrels of the same gauge would be a good example to use to
understand what Parker thought were safe values in the days when
they were making shotgun. The problem with this method is
finding "original" Parker barrels and getting
permission to take measurements.
The thickness of the barrel depends primarily on the frame
size with respect to gauge, and secondarily on length. The
barrels were finished by longitudinal hand filing to fit a
general set of outside diameter checks. The filing was generally
done to balance the gun at the hinge, but it could be muzzle
heavy or light if the customer ordered. The longitudinal hand
filing produced barrels that were not necessarily concentric with
the bore, and wall thickness can vary side to side or top to
bottom. There is no standard thickness.
Some guns appear to have thick barrels because full choke
barrel muzzles are .040 or more thicker than the bore.
Again, without a hands on inspection, these numbers mean
little; don't risk life and limb shooting bad
barrels. Have
them inspected by a competent and knowledgeable gunsmith before
shooting an older gun of unknown history or condition.
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